EP-9YG-1.25 A Type Round Baler: High-Density Forage Harvesting Solutions for Global Agriculture

The EP-9YG-1.25 A Type Round Baler by EVER-POWER is a precision-engineered agricultural powerhouse designed for high-throughput forage collection. It features a massive 2240mm pick-up width and an advanced camless pick-up system. This machine utilizes a proprietary guard-free “axle-flow” feeding mechanism that doubles operational efficiency while reducing mechanical wear, making it a market leader in heavy-duty straw management.

Engineered to meet international standards (ISO 9001/CE), it serves as a high-performance, cost-effective alternative to premium Western brands, delivering equivalent durability at approximately 35 percent of the traditional capital investment.

Key Features & Competitive Advantages

• Superior Pick-up Efficiency: Features a 2240mm pick-up width and 18 high-strength rollers to ensure comprehensive material collection in heavy windrows.

• Advanced Camless Technology: Employs a guard-free, camless pick-up mechanism that eliminates high-maintenance bearings and prevents clogging in abrasive crops like rice straw.

• High-Density Compression: Achieves consistent bale densities of 100 to 200 kg/m³, optimizing logistics for biomass energy and livestock bedding industries.

• Extreme Maneuverability: Equipped with a 90-degree rotating double-link gearbox, allowing for tight U-turns without disconnecting PTO power.

• Precision Automation: Integrated sensor-controlled density monitoring and automatic net wrapping systems maximize hourly productivity while ensuring structural bale integrity.

Technical Specifications

Feature	Specification Details
Model Name	EP-9YG-1.25 A Type Heavy-Duty Round Baler
Pick-up Width	2240 mm
Bale Size (Diameter x Width)	Φ1300 mm x 1400 mm
Baling Density	100 to 200 kg per cubic meter
Pick-up Mechanism	Camless / Tine-Type (Guard-free design)
Compression Chamber	18 Rollers (Induction Hardened Φ222 mm)
Required Power	55 to 100 kW (75 to 136 HP)
PTO Speed	720 r/min
Binding System	Automatic Net Wrapping (2000m x 1.4m rolls)
Hydraulic System	H-type ferrule joints with buffer cylinders
Transmission	Dual-Side 20A Reinforced Chain Drive
Productivity	40 to 100 bales per hour

Modular Engineering Analysis

Advanced Camless Engineering and Mechanical Longevity

The EP-9YG-1.25 A Type utilizes a revolutionary camless pick-up design that addresses the primary failure points of traditional straw balers. By eliminating the complex cam track and internal bearings, the machine reduces friction-related heat and mechanical noise, leading to a significantly longer service life. This “axle-flow” semi-forced feeding mechanism allows for a 100 percent increase in operating speed compared to traditional tined balers. For farmers operating in high-dust environments, such as the Australian wheat belt or the US Midwest, this design prevents the buildup of debris that typically causes mechanical failure, ensuring consistent uptime during short harvest windows.

High-Pressure Hydraulic Reliability and Safety

For industrial-scale productivity, the hydraulic system of the EP-9YG-1.25 A Type is fitted with advanced H-type ferrule joints. These joints are designed to withstand extreme pressure fluctuations, enabling significantly faster gate opening and closing cycles without the risk of leaks. The addition of internal buffer cylinders dampens the vibration and shock damage during high-speed bale discharge, protecting the machine’s structural integrity over thousands of cycles. Furthermore, the drivetrain includes a safety torque drive shaft with a dual-universal joint, which disengages during unexpected overloads—such as hitting a rock—shielding the gearbox and 18 rollers from catastrophic failure.

Structural Metallurgy and High-Density Performance

Consistent bale density is essential for transport logistics, and EVER-POWER achieves this through precision metallurgy. All 18 compression rollers are manufactured from high-grade gear steel (AISI 4140 equivalent) and undergo induction hardening to a surface hardness of HRC 58-62. Supported by a dual-side 20A reinforced chain drive system, these rollers provide the extreme tension required to hit density targets up to 200 kg/m³. This high-density output is particularly critical for biomass energy providers who require structurally stable bales for long-distance trucking.

Global Policy Compliance and Strategic Subsidies

The EP-9YG-1.25 A Type is strategically designed to align with global agricultural modernization policies. In the United States, this baler qualifies for equipment upgrades under the US Farm Bill 2023 (Conservation Stewardship Program). Similarly, in Brazil, the machine supports compliance with green harvesting regulations by providing a rugged solution for sugarcane residue collection. By meeting ISO 9001 and international safety standards, EVER-POWER ensures that global contractors can access regional subsidies and financing programs.

Global Application Scenarios

The EP-9YG-1.25 A Type is optimized for over 80 distinct scenarios. Key regional applications include:

• US Midwest Corn Belt (Corn Stalk Management): The hammer-claw pick-up configuration allows farmers to process standing stalks directly into high-density bales for livestock bedding, bypassing the need for a separate mowing pass.

• Brazilian Sugarcane Fields (Biomass Energy): The dual-side 20A reinforced chains and hardened rollers provide the structural durability needed to handle abrasive sugarcane trash for industrial biomass power plants.

• Australian Wheat Belt (Dryland Forage): The 2240mm wide pick-up ensures that even wide windrows from large headers are collected in a single pass at speeds up to 35 km/h.

• Russian Cereal Plains (Large-Scale Silage): The 90-degree rotating gearbox allows for efficient headland turns on large plots, increasing daily bale counts by 15 percent.

• Southeast Asian Rice Paddies (Biofuel Collection): The camless pick-up handles fine, abrasive rice straw without the clogging issues common in traditional balers.

(Note: Support extends to 70 additional scenarios including soybean residue, cotton stalks, reed collection, flax harvesting, pea vines, and diverse pasture mixes across Europe, Asia, Africa, and the Americas.)

Brand Compatibility and Replacement Guide

The EP-9YG-1.25 A Type is engineered to serve as a direct, high-performance replacement for premium equipment from the top 10 global brands.

Target Brand	Comparable Model	EVER-POWER Replacement Advantage
John Deere	567 / 568 / 569 Series	35% lower cost with equivalent pick-up width and superior camless reliability.
Krone	Comprima V150 XC	Simpler, guard-free design reduces maintenance downtime in abrasive straw.
Case IH	RB565	Heavier 18-roller chamber provides more consistent bale density for logistics.
New Holland	Roll-Belt 560	H-type hydraulic joints deliver faster gate cycles for high-volume contractors.
Claas	Variant 450 / 480	More robust structural frame designed for harsh environments in Russia and Brazil.
Vermeer	605N / 605M	Automatic net wrapping system optimized for higher ground speeds (up to 35 km/h).
Massey Ferguson	RB Series	Enhanced gearbox torque (1000Nm) for handling heavy corn stalks without jamming.
McHale	V6 Series	Proprietary “axle-flow” feeding prevents clogging in high-moisture silage.
Kubota	BV Series	Better maneuverability with 90-degree rotating gearbox for small or irregular fields.
Fendt	Rotana Series	Precision sensor-controlled density management at a significantly better ROI.

Installation and Operational Guide

Step 1: Mechanical Hitching and Quick-Connect Setup

Align the tractor with the baler’s transverse traction frame. The flexible rotating hitch allows for easy pin connection through the tractor’s suspension arms, even on uneven terrain. Insert the heavy-duty locking pin and secure the safety chains.

Step 2: PTO and Safety Torque Shaft Integration

Connect the safety torque drive shaft to the tractor’s PTO output (optimized for 720 r/min). Ensure the safety guard is properly secured. The double-universal joint design solves the “stuttering” issue common in small fields during tight turns.

Step 3: Hydraulic Pressure Calibration (H-Type Joints)

Attach the hydraulic hoses to the tractor’s rear remotes using the high-pressure H-type ferrule joints. Perform a test cycle of the rear gate; the internal buffer cylinders will dampen vibrations during the closing sequence.

Step 4: Density Sensor and Monitor Initialization

Connect the electronic density sensors to the cabin-mounted monitor. These sensors provide real-time feedback on the bale formation process inside the 18-roller chamber, allowing the operator to adjust speed for target density.

Step 5: Net Wrapping Loading and Calibration

Load a standard net roll (2000m x 1.4m) into the front dispenser. Conduct a test run at 5 km/h to calibrate the automatic wrap engagement. Once the pre-set density is reached, the system will automatically initiate the wrapping and discharge cycle.

Customer Success Stories

High-Volume Forage Contractor (Orenburg, Russia)

“We replaced our European fleet with the EVER-POWER EP-9YG-1.25 A Type to handle the vast cereal straw acreage near the Kazakhstan border. The 90-degree rotating gearbox allowed our operators to make sharp turns at the end of every row without stopping the PTO, increasing our daily productivity by 15 percent.”

Biomass Logistics Provider (Iowa, USA)

“Under the US Farm Bill 2023 incentives, we upgraded to high-density balers to improve our carbon footprint. The EVER-POWER EP-9YG-1.25 A Type hit our 500 kg bale target consistently in dry corn stalks. Using the automatic net wrapping allowed us to maintain ground speeds of 25 km/h, which was critical during the narrow harvest window before the first snow.”

Large-Scale Sugarcane Cooperative (São Paulo, Brazil)

“Sugarcane residue management is a nightmare for standard balers. The hardened gear steel rollers and dual-side 20A chains of the A Type model provided the torque necessary to compress abrasive trash. We reduced our machinery investment costs by 65 percent compared to German brands while achieving identical bale quality for our power plants.”

Frequently Asked Questions (FAQ)

1. What crops can the EP-9YG-1.25 A Type process? It is compatible with wheat, rice, corn stalks, alfalfa, sugarcane residue, reeds, cotton, and diverse pasture grasses.
2. How does the camless design benefit my operation?It eliminates the high-maintenance cam track and bearings, reduces operational noise, and doubles the material feeding volume.
3. What is the required PTO speed for maximum efficiency? The machine is optimized for a 720 r/min PTO output to achieve peak productivity.
4. Can I turn the tractor at 90 degrees while baling? Yes, the double-link gearbox allows for 90-degree horizontal rotation without interrupting power delivery.
5. What is the maximum bale density achievable? The EP-9YG-1.25 A Type can reach densities of 200 kg per cubic meter for long-distance logistics.
6. Are the rollers heat-treated for wear resistance? Yes, all 18 rollers are induction-hardened to HRC 58-62 using high-grade gear steel.
7. Is the net wrapping system automatic? Yes, the machine features a fully automatic wrapping and cutting system triggered by density sensors.
8. Where can I purchase spare parts globally? EVER-POWER maintains a global service network with 24-hour response times and standardized ISO parts availability.

Ready to Maximize Your Harvest?

Maximize your harvest productivity today with EVER-POWER. Our engineering experts are available to provide custom configurations for your regional farming requirements.

Company: EVER-POWER India Straw Baler CO., LTD.

Address: Chakan Industrial Area, Phase II, Pune, Maharashtra, India.

Global Sales Email: [email protected]

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Disclaimer: Operational parameters (speed/density) may vary based on crop moisture content and tractor maintenance; always refer to the specific technical manual for your unit. Comparison data is based on public industry specifications and standardized field testing conditions. Verify regional PTO shaft spline counts and hydraulic interface dimensions before final equipment selection.