Description

EP-9YG-2.24D Round Baler: Industrial High-Density Axle-Flow Solutions for Global Agriculture

The EP-9YG-2.24D Round Baler is an industrial-grade agricultural machine engineered for high-throughput forage collection and high-density straw management. This precision powerhouse utilizes a proprietary guard-free “axle-flow” semi-forced feeding mechanism that doubles operational efficiency while reducing mechanical wear in abrasive crop conditions.

Designed by Ever-Power India Straw Baler Co., Ltd. to meet international ISO 9001 standards, it delivers structurally superior bales at a significantly lower capital investment compared to premium Western brands.

Five Key Facts

• Proprietary Axle-Flow Feeding: Employs a guard-free, camless pick-up design that eliminates high-maintenance bearings and prevents internal debris buildup in abrasive crops like rice straw.

• Massive 2240mm Intake: Features an ultra-wide 2240mm pick-up width and 18 high-strength rollers to ensure comprehensive material collection even in the heaviest windrows.

• Industrial Compression Strength: Utilizes a dual-side 20A reinforced chain drive to achieve consistent bale densities of 100 to 200 kg per cubic meter.

• Extreme Maneuverability: Equipped with a 90-degree rotating gearbox system that allows for tight headland turns without disconnecting PTO power, increasing daily productivity by 15%.

• Reinforced Metallurgy: All 18 compression rollers are manufactured from high-grade gear steel and induction-hardened to HRC 58-62 for superior wear resistance.

Technical Specifications Table

Feature	Specification Detail
Model Name	EP-9YG-2.24D Industrial Round Baler
Pick-up Width	2240 mm
Bale Size (Dia x Width)	1300 mm x 1400 mm
Baling Density	100 to 200 kg per cubic meter
Pick-up Mechanism	Camless / Axle-Flow Semi-Forced Feeding
Compression Chamber	18 Rollers (Induction Hardened Φ222 mm)
Required Tractor Power	55 to 100 kW (75 to 136 HP)
PTO Speed	720 r/min
Binding System	Automatic Net Wrapping (2000m x 1.4m rolls)
Hydraulic System	H-type ferrule joints with buffer cylinders
Transmission	Dual-Side 20A Reinforced Chain Drive
Productivity	40 to 100 bales per hour
Operating Ground Speed	5 to 35 km/h

Modular Engineering Analysis

Advanced Camless Engineering and Mechanical Longevity

The EP-9YG-2.24D utilizes a revolutionary camless pick-up design engineered by Ever-Power India Straw Baler Co., Ltd. to solve the primary failure points of traditional balers. By eliminating the complex cam track and internal bearings, the machine reduces friction-related heat and mechanical noise, leading to a 30% increase in service life.

This axle-flow mechanism allows for a 100 percent increase in operating speed compared to traditional tine-type balers. For industrial contractors, this design prevents the buildup of silica-rich debris that typically causes mechanical failure in abrasive rice straw or sandy wheat fields.

High-Pressure Hydraulic Reliability and Safety Buffer

For large-scale industrial productivity, the hydraulic system of the EP-9YG-2.24D is fitted with advanced H-type ferrule joints.These joints are designed to withstand extreme pressure fluctuations, enabling significantly faster gate opening and closing cycles without the risk of hydraulic leaks.

The addition of internal buffer cylinders dampens the vibration and shock damage during high-speed bale discharge, protecting the machine’s 4.5-ton structural frame over thousands of cycles. Furthermore, the drivetrain includes a safety torque drive shaft with dual-universal joints, which disengages during unexpected overloads—such as hitting a hidden rock—shielding the gearbox and 18 rollers from catastrophic failure.

Structural Metallurgy and High-Density Performance

Consistent bale density is essential for biomass logistics, and Ever-Power India Straw Baler Co., Ltd. achieves this through precision metallurgy. All 18 compression rollers are manufactured from high-grade AISI 4140 gear steel equivalent and undergo induction hardening to a surface hardness of HRC 58-62.

Supported by a dual-side 20A reinforced chain drive system, these rollers provide the extreme tension required to reach density targets up to 200 kg/m³. This high-density output is critical for industrial power plants that require structurally stable bales for long-distance logistics.

Global Application Scenarios (80 Industrial Uses)

The EP-9YG-2.24D is optimized for professional residue management across 80 distinct scenarios, including:

• US Midwest Corn Belt: Harvesting standing corn stalks directly for high-density biomass fuel.

• Brazilian Sugarcane Hubs: Collecting abrasive sugarcane residue for co-generation plants.

• Australian Wheat Belt: Fast pick-up of wide header windrows in low-humidity zones.

• Russian Cereal Plains: Efficient silage production during narrow 24-hour harvest windows.

• Southeast Asian Rice Paddies: Processing silica-rich rice straw for industrial paper pulp.

• Saudi Arabian Alfalfa Projects: High-density baling under center-pivot irrigation systems.

Brand Compatibility and Replacement Guide

The EP-9YG-2.24D is precision-engineered by Ever-Power India Straw Baler Co., Ltd. as a direct replacement for premium global equipment, offering superior “Axle-Flow” tech at a 35% lower cost.

Target Brand	Comparable Model	Ever-Power India Replacement Advantage
John Deere	560M / 569 Series	Eliminates cam maintenance; 90-degree rotating gearbox prevents drive shaft stress.
Krone	Comprima V150 XC	Camless design reduces downtime in abrasive silica-rich straw.
New Holland	Roll-Belt 560	H-type ferrule joints provide superior industrial reliability under high pressure.
Claas	Variant 480	More robust frame specifically designed for harsh Russian and Brazilian terrain.
Vermeer	605N / 605M	Proprietary axle-flow mechanism doubles throughput compared to belt designs.
Kuhn	VB 3190	Reinforced 20A dual-side chains handle extreme standing stalk torque without jamming.

Installation and Operational Guide

Step 1: Mechanical Hitching and Transverse Alignment

Align the tractor hitch with the EP-9YG-2.24D transverse traction frame. The frame’s unique flexibility allows for easy pin insertion through tractor suspension arms even on unlevel ground.6 Secure the locking pin and connect safety chains.

Step 2: PTO and Safety Torque Integration

Connect the safety torque drive shaft to the tractor’s PTO output (standard 720 r/min). Ensure the dual-universal joints are correctly phased to prevent mechanical “stuttering” during sharp turns. This allows for continuous operation during row-end maneuvers.

Step 3: High-Pressure Hydraulic Calibration

Attach the hydraulic hoses using Ever-Power India’s integrated H-type ferrule joints. Perform test cycles of the rear gate to verify buffer cylinder performance. These cylinders damp the gate’s closing force, protecting the main frame from stress.

Step 4: Electronic Density and Monitor Setup

Mount the control monitor in the tractor cabin and initialize electronic density sensors. Sensors provide real-time feedback on bale formation inside the 18-roller chamber. Adjust ground speed (5-35 km/h) based on the monitor’s density targets.

Step 5: Net Wrapping Dispenser Loading

Load a standard 1.4m wide net roll into the front dispensing unit. Feed the net through automatic tensioners and calibrate the trigger point for density-based wrapping. Once initialized, the system ejects high-density 500-1000 catty bales automatically.

Customer Success Stories

• Large-Scale Cereal Contractor in Russia: “The 90-degree rotating gearbox has been the most significant improvement; our operators make sharp turns at row ends without disconnecting the PTO. This increased our daily productivity by 20% while reducing wear on drive shafts.”

• Biomass Energy Provider in Brazil: “Managing abrasive sugarcane residues used to be a maintenance nightmare. The induction-hardened gear steel rollers of the EP-9YG-2.24D provided the wear resistance we needed. We reduced our machinery acquisition costs by 65% while matching the bale density of premium German imports.”

• Standing Corn Stalk Specialist in Northern China: “The specialized axle-flow mechanism allows us to harvest standing corn stalks directly, saving the cost of a separate mowing pass. Our fleet consistently hits the 200 kg/m³ density mark across thousands of acres.”

Frequently Asked Questions (FAQ)

• What is the minimum tractor power required?A minimum of 55 kW (75 HP) is required for effective baling in normal field conditions.
• How does the 90-degree gearbox improve efficiency?It allows for sharp turns without stopping the PTO, saving 15% in turn time between rows.
• What is the maximum bale density achievable?The EP-9YG-2.24D reaches densities up to 200 kg per cubic meter, optimized for logistics.
• How does the camless design reduce maintenance?By removing cam tracks and bearings, the primary point of debris-induced friction and failure is eliminated.
• Is the hydraulic system compatible with standard tractors?Yes, it uses standard connections but features upgraded H-type ferrule joints for superior pressure tolerance.
• Can I bale corn stalks directly with this model?Yes, the axle-flow mechanism handles rigid crop residues like standing corn stalks and abrasive rice straw.

Related Products for a Professional Harvest Workflow

• 9GQY-3.2 Mower Conditioner: Uses a double-suspension system to ensure a clean cut, accelerating drying for faster baling.

• 9LZY-9.0 Finger-Disk Rake: Covers 9 meters in a single pass, creating uniform windrows that match the 2240mm intake.

• 9JYY-4.5 Bale Transport Vehicle: Mechanizes logistics by carrying up to 4500 kg of bales, minimizing soil compaction.

• 9F-70 Forage Crusher: Processes finished bales into high-quality feedstock at a rate of up to 20 tons per hour.

About Ever-Power India Straw Baler Co., Ltd.

Ever-Power India Straw Baler Co., Ltd. was established in February 2021. We are a comprehensive modern enterprise specializing in the R&D, production, sales, and service of intelligent agricultural machinery.

• Infrastructure: Our facility covers over 32,000 square meters of modern space.

• Workforce: We employ a dedicated team of 180 professionals.

• Technology: We possess nearly 100 technical patents and utilize computer-aided design for all R&D.

• Manufacturing Power: Equipped with two major production lines for round balers and mower-rakes, each with an annual capacity of 2,000 sets. Our workshop features CNC laser cutting and automatic welding.

• Honors: We are a National High-Tech Enterprise with ISO 9001 certification and an AAA-level Credit rating.

Contact Us

Experience the industrial strength of Ever-Power India Straw Baler Co., Ltd. for your harvest needs.

Company Name: Ever-Power India Straw Baler Co., Ltd.

Global Sales Hotline: +86 18204700511

Technical Support Email: [email protected]

Headquarters Address: Modern Agricultural Machinery Industrial Park, Factory Building 3, Hulunbuir Economic Zone, China.