9YF-2200S Corn Stalk Silage Baler with Dual Crusher and Dust Removal

The 9YF-2200S Corn Stalk Silage Baler with Dual Crusher and Dust Removal is the most advanced square baler in the Ever-Power range. It combines a dual-stage hammer-claw crusher with an integrated negative-pressure dust removal fan, producing clean, high-density bales optimised for livestock feeding and silage wrapping. 2200 mm working width. Min >=73.5 kW (100 HP); 110-130 HP recommended. Handles corn stalks (10-23% moisture), alfalfa (17-23%), wheat straw, rice straw, sorghum, fresh grass. Max slope 8 degrees. Dimensions: 6500 x 2900 x 3360 mm; 2350 kg. CE and ISO certified. Ever-Power, India — [email protected].

Description

Technical Specifications

# Item Unit Specification
1 Model Name 9YF-2200S Dual-Crusher + Negative-Pressure Fan
2 Hitching Method Towed-type
3 Picking Width mm 2200
4 Crusher Configuration Dual-Stage Hammer-Claw + Negative-Pressure Fan
5 Feeder Structure Fork Feeding Mechanism
6 Knotter Type D-Type
7 Number of Knotters pc 2
8 Compression Chamber Section (W x H) mm 460 x 360
9 Baling Method Automatic Rope Baling
10 Matching Power Range kW >=73.5 (>=100 HP, 110-130 HP recommended)
11 Suitable Moisture — Corn/Rice/Wheat Stalk % 10 – 23
12 Suitable Moisture — Leguminous Forage % 17 – 23
13 Soil Moisture Operating Limit % 12 – 25
14 Max Operating Slope degrees 8
15 Overall Dimension (L x W x H) mm 6500 x 2900 x 3360
16 Machine Weight kg 2350

9YF-2200S Corn Stalk Silage Baler Dual Crusher Dust Removal – Ever-Power

Corn stalk baling for livestock feeding demands more than volume — it demands clean, finely processed fibre with minimal dust and soil contamination. The 9YF-2200S Dual-Crusher with Negative-Pressure Fan adds a second stage of hammer-claw shredding and an integrated active dust removal system, producing low-impurity, high-density corn stalk bales optimised for direct livestock feeding, silage preparation, or premium straw markets.

Product Overview

This advanced variant of the 9YF-2200S builds on the single-crusher model with two critical upgrades: a second independent hammer-claw crushing stage for more complete fibre breakdown, and a negative-pressure fan system that actively draws dust, fine soil particles, and light chaff away from the material flow before baling. Together, these systems address the two main limitations of single-pass shredding: residual long fibre segments that reduce bale density, and dust and soil particles that reduce feed quality and accelerate wear on internal machine components.

The result is a machine capable of producing corn stalk bales that meet livestock feed quality standards without additional post-baling cleaning or processing. For dairy farms, sheep operations, and large cattle enterprises that use corn stalk bales as direct roughage feed or as silage base material, this output quality is a direct economic benefit: lower feed rejection rates, better fermentation consistency for silage, and reduced veterinary costs associated with dust-related respiratory issues in confined livestock housing.

At 6500 x 2900 x 3360 mm and 2350 kg, this is the largest and most comprehensively equipped machine in the Ever-Power square baler lineup. It requires a minimum of 73.5 kW (100 HP), with 110-130 HP recommended for sustained field operation under full dual-crusher and fan load.

9YF-2200S dual crusher baler producing dense, clean corn stalk bales

Key Features

Dual-Stage Hammer-Claw Crushing for Maximum Fibre Breakdown

9YF-2200S dual hammer-claw shredder two-stage mechanism detail

Two sequential hammer-claw crushing stages process material before it reaches the compression chamber. The first stage breaks coarse stalk structure into medium-length segments; the second stage refines these further into short, homogeneous fibres. This two-pass fragmentation is significantly more effective on dense, tall-growing materials — sorghum, late-season corn, heavy-gauge cotton stalk — where single-stage processing leaves fibre segments long enough to resist compression and cause density inconsistency across the bale cross-section. Short, uniform fibres pack more densely, produce more stable bale geometry, and compress with less plunger force — reducing wear on the compression chamber components over time.

Negative-Pressure Fan — Active Dust and Soil Separation

9YF-2200S negative-pressure fan dust removal system detail

The negative-pressure fan creates a controlled low-pressure zone in the material flow path between the crushing stage and the feed chamber. Fine soil particles, dust, sand, and light chaff — all of which are lifted from the ground along with crop material during pickup — are drawn away from the main material stream by this suction and discharged separately. This active separation process works continuously throughout operation, not as a periodic cleaning cycle, ensuring consistent low-impurity output bale by bale throughout the working day.

The practical outcomes of dust removal are measurable: feed palatability improves when dust and soil content is reduced, silage fermentation quality is more consistent when the starting material is cleaner, and internal machine wear on the plunger face, knotter bill hooks, and twine path guides is reduced when abrasive soil particles are separated before the compression cycle. The fan also improves the operator environment by reducing dust cloud generation in the crop-entry zone of the machine.

Broadest Material Compatibility in the Range

The dual-crusher configuration with active dust separation handles the full spectrum of agricultural residue and forage types processed by any Ever-Power square baler: corn stalks (upright, lodged, or lying), sorghum, cotton stalk, wheat straw, rice straw, alfalfa, dry and fresh grass, and various leguminous forages. The negative-pressure fan further extends the practical material envelope by managing the heavy dust load associated with very dry, brittle crop residues — materials that create dense dust clouds in the pickup zone on conventional machines, triggering frequent cleaning stops and reducing effective operating time.

2200 mm Collection Width at Full Commercial Scale

9YF-2200S dual crusher fan full machine side view

The 2200 mm working width ensures that the additional processing equipment does not compromise field efficiency. The dual-crusher and fan systems are integrated directly into the main drive train, sharing the PTO power distribution system without reducing forward ground speed capability. Large post-harvest corn areas are covered at the same working pace as a standard-width baler, while delivering significantly superior bale quality at every pass.

Field Applications and Typical Use Cases

The primary crop applications include corn stalks (10-23% moisture), sorghum, cotton stalk, wheat straw, rice straw, alfalfa (17-23% moisture), fresh and dry forage grasses — the widest material range of any Ever-Power square baler. Baled output from this machine serves a range of downstream uses depending on regional agricultural practice and buyer requirements: dairy farm and beef cattle roughage feed (direct bale feeding without secondary processing), silage base material for film-wrapped fermentation, premium straw supply to feed mills and trading operations where impurity specifications apply, and commercial biomass operations with clean-material quality requirements.

Square bales produced by this machine are stackable to uniform heights, making them well suited to container loading, covered warehouse storage, and mechanical handling with telehandlers and front-loaders. The consistent 460 x 360 mm cross-section across all Ever-Power standard models ensures that bale handling and storage infrastructure designed for one model is fully compatible with others in the range.

Operating Conditions

Corn stalks 10-23% moisture; leguminous forage 17-23%. Soil moisture during operation: 12-25%. Maximum slope: 8 degrees. Field surface should be free from large rocks and deep irrigation furrows. Not recommended for extremely high-moisture fresh-cut green material. 110-130 HP tractor strongly recommended for sustained operation in dense, tall corn stalk fields under full dual-crusher and fan load.

How It Works

Step 1 — Dual-Stage Shred and Collect

Two sequential hammer-claw stages fragment corn stalks and hard-stemmed material into short, uniform fibres across the 2200 mm working width.

Step 2 — Dust Separation and Feed

The negative-pressure fan draws dust, fine soil particles, and chaff from the material stream before it enters the fork feeding mechanism and compression chamber.

Step 3 — High-Density Baling

Clean, short-fibre material is compressed in the 460 x 360 mm chamber. Twin D-type knotters automatically bind each bale with two ropes for immediate ejection.

Choosing the Right Model

The Ever-Power square baler range covers entry-level compact machines through specialist shredder-equipped models. Use the comparison below to confirm this model is the right fit for your tractor, crop type, and field scale, or to identify which alternative better matches your requirements.

Model Pickup Width Min. Power Key Differentiator Best For
9YFS-2.2 2200 mm >=51.5 kW (70HP) Dual chamber, 2 bales/cycle Commercial contractors, highest throughput
9YF-2200 2200 mm >=36.8 kW (50HP) Wide single chamber, 50HP+ Large farms, wide windrow fields
9YF-1900 1900 mm 36.8-73.5 kW Widest power range in series Mixed-HP fleets, medium-large farms
9YF-1700 1700 mm 29.5-73.5 kW (40HP+) Lightest, lowest entry power Small farms, compact tractors
9YF-2200S (SC) 2200 mm >=73.5 kW (100HP) Single crusher, corn stalk capable Corn, sorghum, cotton stalk fields
9YF-2200S (DC) 2200 mm >=73.5 kW (100HP) Dual crusher + dust removal fan Livestock feed, silage-quality bales

If you are unsure which model suits your operation, contact our team at [email protected] with your tractor HP, crop type, and average field size. We will recommend the most appropriate model.

Frequently Asked Questions

Q: What distinguishes this model from the single-crusher 9YF-2200S?

This model adds a second crushing stage and a negative-pressure dust removal fan. It produces finer, cleaner fibre with lower dust and soil contamination — improving bale quality specifically for livestock feed and silage applications where the single-crusher is already suited to general stalk baling.

Q: Why does dust removal matter for livestock feed bales?

Dust and soil contamination reduce feed palatability, increase the risk of respiratory issues in confined livestock, and degrade silage fermentation consistency. Removing dust at the baling stage produces cleaner bales with better nutritional retention and higher animal acceptance rates.

Q: Can this machine handle fresh alfalfa and green forage?

Yes. At 17-23% moisture, alfalfa and leguminous forages are within the machine’s optimal operating range. Fresh grass within the soil-moisture parameters (12-25%) is also suitable.

Q: What tractor HP is required?

Minimum 73.5 kW (100 HP). Due to combined dual-crusher and fan load, 110-130 HP is recommended for sustained operation in dense corn stalk fields without PTO overload.

Q: What certification does this machine carry?

CE and ISO certified. Full documentation ships with each unit for import compliance.

Q: How do I request a quote?

Email [email protected] with your tractor HP, crop type, field area, and any OEM or configuration requirements. Response within 24 hours.

Certification and Quality

Every machine carries CE and ISO credentials verified at the production stage. Certification documentation is provided with each shipment to support import procedures and buyer due diligence in international markets.

Packing and Shipping

One unit per 20-ft, two per 40-ft container. Iron-frame crating with film wrapping. Full export document set — commercial invoice, packing list, B/L, CE certificate — included as standard. 15-30 working days from payment confirmation.

Maintenance and After-Sales Support

Keeping your 9YF-2200S Corn Stalk Silage Baler with Dual Crusher and Dust Removal in peak condition requires only routine attention. Before each operating season, inspect and lubricate all PTO shaft joints, knotter bill hooks, and pickup tine bearings. Check twine thread paths for wear and replace any frayed guides before baling begins. After each working day, remove accumulated crop residue from the compression chamber, pickup reel, and knotter covers to prevent moisture retention and premature corrosion.

Ever-Power supplies genuine spare parts globally with typical dispatch in 3-5 business days. Critical wear items — D-type knotter bill hooks, twine discs, spring-tooth tines, and plunger wear strips — are stocked for all models. Operation and maintenance video guides are available upon request. Our technical support team is reachable by email at [email protected] within 24 hours.

The Ever-Power Advantage

Backed by 20+ years of agricultural machinery manufacturing, Ever-Power combines field-proven engineering with competitive factory-direct pricing. Our production facility operates CNC fabrication lines and automated welding processes, delivering dimensional consistency across every machine we build. High-tensile steel, sealed bearings, and hardened knotter components keep maintenance intervals long and downtime short.

CE and ISO certified as standard. 12-month warranty on all units. Global spare parts network with 3-5 day dispatch. Enquire at [email protected].

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Get in Touch with Ever-Power

For pricing, OEM options, and availability reach us at [email protected] or submit an enquiry online.

All specifications are for reference only. Product may vary without prior notice. Ever-Power reserves the right of final interpretation.

Additional information

Weight 2350 kg
Dimensions 650 × 290 × 336 cm